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June 16th, 2025 05:54

PowerEdge T640 RAID 1 - Hard Drive Failed

Hello,

We purchased a refurbished PowerEdge T640 from a third party. Since we had to install new hard drives and a clean copy of Windows Server ourselves, I realized while researching drive failures that Dell’s management software (such as OMSA) is not installed.

The system is configured with a Dell PERC H750 controller and a RAID 1 array across two drives.

The issue I'm experiencing is that the drive carrier in Bay 1 is blinking amber, indicating a failure, which I’ve confirmed in the BIOS.

I’ve ordered a replacement drive, but I’m having trouble finding official Dell documentation covering:
• Whether the PERC H750 supports hot-swapping
• How to confirm if auto-rebuild is enabled
• The step-by-step process for safely replacing a failed drive
• What I should check or monitor before, during, and after the swap

I'm fairly new to IT, and this is my first time dealing with a RAID failure. I’d really appreciate any guidance or documentation to ensure I handle this correctly.

Is this generally a straightforward process where I swap the drive while the server is powered on and let the controller rebuild?

Or are there precautions or settings I should check beforehand?

Any help or insight would be greatly appreciated.

Thank you in advance!

Moderator

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3.5K Posts

June 16th, 2025 14:27

Hi,

 

Yes, the Dell PERC H750 controller supports hot-swapping. This means you can replace the failed drive while the server is powered on and running, without needing to shut it down.

 

Auto-rebuild is typically enabled by default on Dell PERC controllers, but you can verify this in the BIOS or PERC configuration utility:

  1. Access the PERC Configuration Utility:

    • Reboot the server and press Ctrl+R during startup to enter the PERC BIOS configuration utility.
    • Navigate to the Virtual Disk Management section.
    • Select your RAID 1 array and check the properties or settings for auto-rebuild or auto-replace options.

 

Step-by-Step Process for Replacing the Failed Drive

Here’s how to safely replace the failed drive:

Before the Swap

  1. Verify the Failure:

    • Confirm the drive in Bay 1 is failed (amber blinking light).
    • Check the RAID status in the PERC BIOS (Ctrl+R during boot) to ensure the array is in a degraded state.
  2. Prepare the Replacement Drive:

    • Use a drive of the same or larger capacity and type (e.g., SAS or SATA) as the existing drive.
    • Ensure the new drive is compatible with the PERC H750.
  3. Backup Critical Data (if possible):

    • Although RAID 1 provides redundancy, it’s good practice to back up critical data before making changes.

During the Swap

  1. Remove the Failed Drive:

    • Press the release button on the drive carrier in Bay 1.
    • Gently pull the drive out of the bay.
  2. Insert the Replacement Drive:

    • Insert the new drive into Bay 1 until it clicks into place.
    • The amber light may blink initially, then turn solid amber during the rebuild.

After the Swap

  1. Monitor the Rebuild:

    • The PERC controller should automatically detect the new drive and start rebuilding the RAID 1 array.
    • The rebuild progress can be checked in the PERC BIOS (Ctrl+R) or via OMSA if installed.
  2. Verify Completion:

    • Once the rebuild is complete, the amber light should turn off, and the drive status should show as Online in the PERC BIOS.

 What to Check or Monitor

  • Before:

    • RAID status (degraded or failed).
    • Auto-rebuild settings (if accessible).
    • Compatibility of the replacement drive.
  • During:

    • Ensure the server remains powered on during the swap.
    • Wait for the drive activity light to stabilize (solid amber during rebuild).
  • After:

    • Confirm the rebuild starts automatically.
    • Monitor the rebuild progress (this may take several hours depending on drive size).
    • Verify the RAID 1 array returns to a healthy state.

OMSA Installation: While not strictly necessary for this process, installing Dell OpenManage Server Administrator (OMSA) in the future will make monitoring and managing RAID arrays easier.

(edited)

1 Rookie

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June 16th, 2025 21:59

Hi Martin,

Thank you so much for providing information!

I'll follow these steps and let you know how it turns out.

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