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October 4th, 2024 14:56
PS6110 Firmware Update
I have a PS6110 outside of a maint contract and I'm trying to upgrade to 10.0.3 firmware but the upgrade stops at 97% each time. The system is showing no active errors when upgrading but I do occasionally see a "flash card write failed after maximum number of retries exceeded" error in the logs. Have searched online with no luck.
Any help would be appreciated.
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dwilliam62
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October 8th, 2024 13:07
@DaikinMan
I can't be 100% positive, but I am pretty sure the first one it writes to is the secondary CM. There is no special brand. You should be able to use a larger one, it will only allocate 1GB. I would duplicate both CF cards just in case. You might find the bad one just trying to copy it. So you are looking at small outage to do that very likely. I would replace both cards. You might also want to make an archive of them to a file to have as a backup down the road.
My personal preference is to do updates via the serial port. In my lab I have serial port multiplexers so I can monitor both CMs at same time. Helps in case like this. If you could connect to the passive also you would likely be able to confirm it's the passive CM since as you start to do the update the write errors would likely show on the passive console as well.
Regards,
Don
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DELL-Chris H
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October 4th, 2024 20:18
DaikinMan,
Would you confirm the version you are trying to update from?
Now with the update stopping at 97% it could be a few things causing it, such as ;
Now you can try to troubleshoot the issue with the following
Let me know what you see and if this helps.
dwilliam62
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October 6th, 2024 05:51
Hello,
Sounds like you are doing this from the GUI? That error suggest your compact flash card has errors and is failing.
If you know which controller it is. If it's the passive then you can remove the CM and try to reseat that card.
If it's the active you will need to failover first. Do this in a maintenance window.
I would suggest you do the next upgrade attempt via the serial port. You will capture more info and if something does happen the serial port will be the only access to a CM for triage.
If you do have a bad CF card and you can take a maintenance window you can try to clone a good CF with the CURRENT firmware. Do NOT try to install 10.0.03 directly onto a card. You MUST use the upgrade process.
Regards,
Don
#iworkfordell
DaikinMan
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October 7th, 2024 22:26
@DELL-Chris H Chris H, Thanks for your response, I've been traveling so I couldn't respond right away. I'm currently on version 10.0.1 (R457114). Have not spent a lot of time with the Eqquallogic CLI, I'm not seeing either of the commands you mentioned. Is there an enabled level or what am I missing?
DaikinMan
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October 7th, 2024 22:31
@dwilliam62
dwilliam62, Thanks for the response. You might be onto something with the flash cards. Can I use any card to clone to or does it need to be a specific type/brand? I appear to have 1G Centon card currently.
DaikinMan
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October 8th, 2024 00:11
@DaikinMan Using the serial interface I'm seeing flash card errors. How do I know which one is bad?
Do you want to proceed (y/n) [y]: y
19:49:49 Verifying kit integrity.
19:50:15 Active and secondary controllers detected.
19:50:19
19:50:19 Currently running version is: Storage Array Firmware V10.0.1 (R457114)
19:50:19 You will be updating to version: Storage Array Firmware V10.0.3 (R469188)
19:50:19
The firmware update will not take effect until you restart the array.
Do you want to proceed (y/n) [n]: y
19:50:31 testFlash: fsck FATAL ret code of 8.
1773:734:GreenArray:SP: 7-Oct-2024 19:49:42.510734:sddrv.c:1133:ERROR:45.4.3:Flash card write failed after the maximum number of retries was exceeded.
1774:735:GreenArray:SP: 7-Oct-2024 19:50:19.690735:sddrv.c:1133:ERROR:45.4.3:Flash card write failed after the maximum number of retries was exceeded.
1775:736:GreenArray:SP: 7-Oct-2024 19:50:19.900736:sddrv.c:1133:ERROR:45.4.3:Flash card write failed after the maximum number of retries was exceeded.
1776:0:GreenArray:logevent: 7-Oct-2024 19:50:29.340000:logevent.cc:238:INFO:30.2.5:Starting copy of firmware V10.0.3 to the compact flash.
1777:737:GreenArray:SP: 7-Oct-2024 19:50:30.590737:sddrv.c:1133:ERROR:45.4.3:Flash card write failed after the maximum number of retries was exceeded.
1778:738:GreenArray:SP: 7-Oct-2024 19:50:30.820738:sddrv.c:1133:ERROR:45.4.3:Flash card write failed after the maximum number of retries was exceeded.
1779:0:GreenArray:logevent: 7-Oct-2024 19:50:30.1000000:logevent.cc:238:ERROR:30.4.1:Array firmware update from version V10.0.1 to V10.0.3 failed. Reason: testFlash: fsck FATAL ret code of 8.
DELL-Joey C
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October 8th, 2024 07:22
Hi,
Usually to find out which controller that has battery issue, it is from the group manager; “Group” -> “Members” -> select your member -> “Controllers.” for the health status indicated for controllers and CF cards.
Alternative, SSH into the array and use commands (show hardware, show controllers detail, show logs event) to gather more detailed information.
DaikinMan
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October 8th, 2024 13:23
@dwilliam62 Don, I ended up cloning both my cards just in case. The upgrade succeeded afterwards. Thanks for the help.
dwilliam62
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October 8th, 2024 16:15
@DaikinMan
That is awesome! Thank you for letting us know. Glad it's now resolved.
Regards,
Don
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